Root-cause analysis & diagnostics

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InvestigationALM-4812 - Substation 14
Status: UNACK'ED · Flow loss Time range: Today 13:00–15:00

Valve V-206 was commanded open at 13:15 but stayed closed. Pump vibration rose from 2.1 to 4.82 mm/s, crossing the 4.4 mm/s threshold around 14:00. Flow held at 120 m³/h until the 14:02 alarm, then dropped to 38 m³/h.

Alarm triggered at symptom (14:02), but root cause originated 47 min earlier at Valve V-206 (13:15).

Activity

  1. Sanne de Vries changed status from Unack'ed to Ack'ed · 6 days ago

Severity: High
Substation 14 Flow loss · V-206 stuck closed
Status: UNACK'ED Close
Root cause

Valve V-206 failed to open after this morning's maintenance

  • Valve unchanged despite 13:15 open command
  • Pump vibration rise is consequence, not cause
  • Similar pattern seen in March incident (ref. WO-2241)
Create work order

Data sources

  • SCADA · flow & vibration sensors
  • DCS · valve command log
  • CMMS · maintenance record 09:30
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happened before the alarm

Root cause hides in the relationships between signals. Reconstruct the full sequence of events, measurements and maintenance actions on one timeline.

Substation 14
PRE-ALARM SEQUENCE
14:02 Alarm raised · flow deviation ALARM
13:58 Pump vibration exceeded band EVENT
13:41 Supply temp trending down METRIC
13:15 Valve V-206 commanded open · no state change EVENT
09:12 Maintenance completed on V-206 ULTIMO
CORRELATED Valve V-206 never reopened after this morning’s maintenance.

Is this new, or has it happened before?

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Same spike, second week

Recurring failures

Group events per asset and compare frequency over time, so a pattern shows up before it becomes a habit.

  • 7X T-03 pitch fault Trend ↑
  • 2X T-11 same fault Stable
  • 1X T-07 same fault Stable

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